RUBBER & PLASTIC PARTS FOR
AUTOMOTIVE & INDUSTRIAL APPLICATIONS

Company profile & Overview

Since 1960 at the

forefront of technology

PRESENTATION

01

MIJU GROUP is an Aragonese capital firm that started its business activity in 1960, with the aim of offering components based on polymer materials and thermoplastic rubbers for various industrial applications and especially for the automotive industry.

Right from the outset, the company geared its strategy towards achieving maximum quality during its production process in order to become a benchmark within the industrial sector and more specifically in the automotive sector.

We base our philosophy on excellence-orientated processes with high added value, supported by the values of responsibility and demand to reach the objectives and commitments acquired with our customers.

The 60 years’ experience that vouch for our track record enable us to offer global business solutions, covering the entire value chain in sectors where top level of technical rubber parts are required. Throughout this time, we have constantly developed our technical capacities and abilities along the entire value chain of the projects we have participated in, providing all our customers with competitive and innovative solutions.

PRESENTATION

01 RUBBER SECTORS

02

AUTOMOTIVE

Bushings

Damper Components

Engine and Radiator gaskets

Membranes

Retainers

Silent-Block

Sleeves

Special gaskets

Supports

Transmission bellows …

O rings

Flat gaskets

Cable grommets

Caps

Levelers

INDUSTRY

Kataforesis protectors

Dust covers

Bumpers

Brackets

Membranes …

RAILWAY

Silent-Blocks

Special gaskets

Supports

Sleeves

Foam rubber parts …

RUBBER SECTORS

02

Wheels

Chain shoes

Silent-block

Connectors …

DEFENSE

RUBBER SECTORS

02

Sector weight

turnover

RUBBER SECTORS

02 SERVICES & PRODUCT DEVELOPMENT

03

To provide our customers with fast and efficient solutions, our team of professionals focuses on the optimal development of each project, analysing and implementing solutions that guarantee the execution of the project for our customers, and therefore, the appropriate use of a source of experience, optimizing costs and always complying with the required standards.

R & D for new rubber compounds
Rubber compound manufacturer
Special synthetic rubber compounds VITON, VAMAC, ACM, HNBR, Silicon a part from regular rubbers (EPDM, NR, NBR, SBR, CR,…)

SERVICES & PRODUCT DEVELOPMENT

03

Software CAD / CAM / CAE
Calculation of finite elements
Molds & Tools Manufacturing
Design and assembly of tools

2 Production plants
More than 40 Injection machines
15 Compression machines
3 Extrusion machines
10 Automatic assembly machines
2 artificial view machines
Several ovens

R&D IN RUBBER COMPOUNDS

CONCEPT / IDEA

DESIGN & DEVELOPMENT OF MOULDS

PRODUCTION CAPACITIES

PRODUCT / SOLUTION

RESEARCH & DEVELOPMENT

04

MIJU GROUP take special importance to research, development and innovation, considering it as a work of continuous improvement, which allows us to be at the forefront of the latest technologies. All our plants have Labs very well equipped for functional tests on parts and control by artificial vision systems.

Thanks to our close network of collaborators, part of our daily work is to be in continuous collaboration with Universities, Technological Centers and clusters which allow us to ensure continuous improvement and cover the challenges of our customers.

RESEARCH & DEVELOPMENT

04

RESEARCH & DEVELOPMENT

04

We are also equipped with a complete laboratory for conducting chemical and physical tests, as well as machines for conducting dynamic tests and thermal cycling from – 70 ° C up to 200 ° C.

Weathering test of rubber
Dynamic fatigue
Dynamic-mechanical test from -100ºC to 250ºC
Durability tests of finished parts
Tension properties (resistance, compression,…)
Hardness in pieces (Sh A & IRHD)
Test in ovens

Some of our testing & controls means:

PRODUCTS

05

PRODUCTS

05

PRODUCTS

05

PRODUCTS

05

PRODUCTS

05

PRODUCTION QUALITY CONTROLS

06

ASSEMBLY MACHINE

PRODUCTION QUALITY CONTROLS

06 TAKING CARE OF YOUR RUBBER PRODUCTS

PRODUCTION QUALITY CONTROLS

06 ARTIFICIAL VISION MACHINE

TAKING CARE OF YOUR RUBBER PRODUCTS

PLASTICS PROCESSING

07

We keep long proved experience in small injection plastic parts. Our injection workshop is equipped with conventional plastic injection machines up to 135 Tn to produce complementary small plastic parts for the automotive & industrial sectors.

PLASTICS PROCESSING

07

Injection Volume

Clamping force

Tie bar spacing (HxV)

Max. injection pressure

Platen size (HxV)

Injection machine ENGEL EC88 50TN

98 cm3

50 TN

H: 300 mm V: 300 mm

200 bar

Hp: 440 mm Vp: 440 mm

PLASTICS PROCESSING

07

Injection Volume

Clamping force

Tie bar spacing (HxV)

Opening stroke

Platen size (HxV)

Injection machine MIR 135 TN (2 equipments)

412 cm3

135 TN

H: 420 mm V: 420 mm

720 mm

Hp: 640 mm Vp: 640 mm

PRODUCTION PLANTS

08

MIJU, S.A. (Spain)

Located in Zaragoza, our facilities are equipped for the manufacture of rubber, mold making, and systems for the production of molded parts, injection, transfer or compression, using the most advanced systems of control. We have also automatic finishing, and verification by means of cameras for vision systems.

Surface: 15.000 m2
Buildings: 9.000 m2
28 Injection machines
15 Compression machines
1 Extrussion machine
8 Automatic assembly machines
2 artifical view machines

Specialized in manufacturing rubber parts, rubber-metal, rubber-textile, rubber-plastic, thermoplastic and plastic by different systems: compression, transfer, injection, injection with plates, cold or hot.

PRODUCTION PLANTS

08 MIJU COMPONENTS Pvt. Ltd. (India)

Located in Pune in one of the most modern industrial areas in India, was created in 2004 to enhance the international expansion of MIJU GROUP to cover directly the Asian market and to be closer to other automotive and components manufacturers.

Equipped to produce all types of technical rubber parts, injection, compression, and transfer. Specialized in the manufacture of molded foam with hardness of 17 ShAcomponents and in car clean air intake tube.

Components and assemblies with base of NRB, NR, EPDM, silicone, VITON, NBRPVC, ACM, VAMAC etc.

PRODUCTION PLANTS

08

PRODUCTION PLANTS

08 MACHINERY CAPACITY

Total available machines:

28 INJECTION MACHINES FOR RUBBER

FROM 100TN TO 300TN

15

COMPRESSION MACHINES

FROM 150TN TO 190TN

DIMENSIONAL PLATES

FROM 350 X 350MM TO 800 X 700MM

RUBBER VOLUME CAPACITY

FROM 400 TO 2.000 CM3

8 AUTOMATIC ASSEMBLY MACHINES

2 ARTIFICIAL VISION MACHINES

MIJU TEAM WORK

TOTAL EMPLOYEES MIJU GROUP

152

15 ADMINISTRATION

128 PRODUCTION

5 QUALITY

4 LOGISTICS

RIGHT

PEOPLE

SKILLS

PLACE

TIME

COST

WORKFORCE PLANNING

PRODUCTION PLANTS

08

MIJU WORLDWIDE

Mexico

Brazil

Venezuela

Uruguay

South Africa

Argentina

India

Algeria

China

Japan

Thailand

Turkey

Tunisia

Holland

Poland

Germany

France

UK

Portugal

MAIN SECTORS

09

MAIN SECTORS

09 DEFENSE

AUTOMOTIVE

RAILWAY

INDUSTRY

ADVANTAGES

10

Are you an European company? In which plant do you want to delivery orders?

Choose your best option…

Ex-works conditions from our PUNE’s plant or FOB Mumbay port depending subsidiary where to delivery orders.

Orders produced in India with minimum 60 days. Possibility to use our Spanish plant as a warehouse for storage different parts for safety stock and delivery them from Spain to the rest of European or American factories.

WHAT'S YOUR CHOICE?

CERTIFICATES

11

MIJU CERTIFICATES

Considered as one of the fundamental pillars of our activity, The Quality Management System of MIJU GROUP is based on a set of procedures and techniques that allow us to offer our customers the maximum guarantees of quality and security throughout our production processes according to standards ISO 9001:2015 , ISO 14001:2015 & IATF 16949:2016