In general practice, condition-based monitoring extends the time between maintenance downtimes so that maintenance can be performed as needed, potentially reducing maintenance costs. The purpose of a condition monitoring system is to plan repairs during regular maintenance cycles and to eliminate emergency downtime to ensure that operators, maintenance managers and supervisors have access to machine status and can make maintenance decisions. 

 

Proactive condition monitoring is important from a safety point of view, because effective monitoring and maintenance of machines can prevent accidents.

Condition-based monitoring indicates when maintenance work should be carried out when certain thresholds are reached and indicators show signs of poor performance or imminent failures.

 

With the condition monitoring, it is possible to avoid unnecessary maintenance downtimes and to plan repairs if necessary. Condition monitoring offers many advantages, including lower maintenance costs, lower downtimes, longer plant life and cost savings with changing resources.

The use of condition monitoring as part of a predictive maintenance program can increase the return on investment of mechanical assets. Maintenance is carried out on the basis of monthly or quarterly inspections when data shows that a component or part of a component is showing signs of wear or impending failure.

 

Condition monitoring is a proven and effective maintenance tool that is being used in an increasing number of industries. Condition monitoring systems offer important advantages from a financial, operational and security point of view.

7 Best Online Condition Monitoring System:

 

1. Artesis E-PCM

2. Bently Nevada

3. Reliable Plant

4. Valmet

5. SKF

6. Dynapar OnSite

7. Emerson IN